Enclosure Development Under one roof
Idis India – One stop solution for enclosure design and development from concept to production of the plastic enclosures. Since we design, develop and produce molds and articles inhouse, we have full control of the article and mold. This helps us to replace or maintanance of the mold very easily and in time. ABS, Polycarbonate, Nylon, PVC, HIPS are mostly used in Plastic box Design. UL94 HB, UL94 – V2, UL94-V0 are most common UL ratings used in the enclosures. We have expertise of various IP Ratings like IP65, IP66 and IP67 for waterproofing.
Mold Manufacturing Processes
As a part of the complete solution of injection molded enclosures, it is very important to understand the processes involved in it. This clears understand that the complete process of enclosure design and development is time taking and cannot be done parallel. As we have all the facilities in house, that helps to build the mold in tight schedules including trial and testing of the article.
Raw Material Machining
Raw material of the Mold is most important. Based on the selection of the mold, life of the Mold is calculated. Hardness, strength, corrosion resistance are main parameters for selection of mold material.
Milling and Turning
Milling and turning is done on the raw material to form the mold cavity and punch. Surface finish and tight tolerances within 10 microns are needed some time for critical and butting components.
EDM and Spark
When geometry is not feasible with our VMC CNC machines, we have to use EDM techniques to form the critical geometry. This often creates higher surface roughness and need fine polishing afterwards.
Ruff Polishing
Once all machining and EDM operations done, ruff polishing is required prior to trial of injection molding. This helps to release the component from the mold Punch and cavity. Polishing requires good human skill.
Mold Trial
Once polishing is done, our team assembles the mold and checks all parameters prior to trial. This mold trial is for the purpose of sample approval or dimension approval from customer.
Case Hardening
After successful mold trial and confirmation from customer, we harden the mold by nitriding process. Liquid, gas and plasma nitriding is used based on requirement of hardness and thickness of layer.
Final Polishing
Final policing is the completely human polishing skill. Based on requirement, we make semi finish, matt finish, mirror finish and mix of above finishes too.
Surface Protection
To prevent from corrosion, we have options of electroless plating or hard chrome on the main plates of the Mold. Thickness and hardness of the coating plays important role for mold life.
Final Trial
This is final step of assigning a Unique SKU of the product and making final production or Final Trial in our Factory. We finalize special packaging and labels as per customer’s requirement and ship the products.
Idis India Molds Experience
Refer below varieties of the segments we have worked recently, Wherein we have designed the article, dedigned the mold, developed the molds and production of the articles. Idis india have experience of different segments like electronics and electricals, Industrial Automation, Automobile vehicles, Medical devices, Outdoor Applications, Telecommunication, security and Surveillance, IOT and tracking devices and custom solutions.
Why Idis India
Idis India has experience of more than 8 Years and co founders are working since 25 years in the plastic injection molding field specially in Enclosure Design. We have more than 125 Active molds in production. We have facility from 5 Gram to 1.6 KG of Article. Our standard mold maintenance and servicing system helps us to achieve the desired life of the mold and quality of the article. Our ERP with integrated our manufacturing helps to maintain the stocks and planning of the production seamless.
Contact us for Doubt?
FIll out the form below and we will cantact you as soon as possible