We help you To save your Efforts
We understand how difficult it is to make drills, cutouts in plastic enclosures. We have economic solutions for Custom electronic Enclosure. Some features like square and rectangular cuts are not possible without special machines. IF you have reasonable quantity of ordres, we help you to process faster the customization. Our customization in standard enclosures include holes and cutouts in enclosure base, lid and mounting plates. We get input via variety of methods from our customer, and we make 3d models or drawings and we approve the sample prior to bulk production.
Custom Electronic Enclosure Full Range
We have variety of experiences where we understand the importance of each and every customized holes and cutouts in our Electronic Enclosure box. In Electronic enclosure, customized holes or cutouts for display, HMI, LED, switches, toggle, indicator, sockets, etc are very important. Idis India have dedicated team working on these special customization. We get the input from Customer, make a sample cut and approve from the customer prior to go with bulk production. Refer below complete range of Custom electronic Enclosure with detailed drawings, datasheets and test reports.
80 x 82 x 55 MM Opaque Custom
Compact enclosure with 80x82mm footprint — the near-square base fits PCBs up to 70x72mm, suits layouts where width and length are close such as sensor modules, small interface boards, or multi-connector panels. At 55mm depth, suitable for flat-mounted components like terminal blocks, flat ICs, and low-profile connectors. ABS opaque body for outdoor and industrial electronic housings.
80 x 82 x 55 MM PC ABS Custom
Transparent PC ABS version of the 80x82x55mm enclosure — the near-square base with clear body is ideal for devices where LED indicators, small displays, or PCB status need to be visible without opening. 55mm depth limits component height to flat-profile electronics. Suitable for wall-mounted monitoring devices, IoT sensors, and compact field instruments.
80 x 82 x 85 MM ABS Custom
Same 80x82mm near-square footprint as the shallow version but with 85mm depth — the extra height handles taller components like DC-DC converters, large capacitors, vertical connectors, or stacked PCB assemblies. Useful where the board footprint is compact but component height exceeds what a 55mm box can accommodate. ABS opaque for UV and weatherproof outdoor electronics.
80 x 82 x 85 MM PC ABS Custom
Transparent PC ABS at 80x82x85mm — near-square base with deep body for applications needing both internal visibility and room for tall components like antenna modules, vertical connectors, or multi-layer boards. Clear walls allow inspection of LED indicators and wiring without opening. Suitable for metering devices, small controllers, and field communication modules.
120 x 80 x 55 MM Opaque Custom
Medium footprint at 120x80mm with shallow 55mm depth — fits single board computers, Raspberry Pi style modules, or multi-connector interface boards up to 110x70mm. At 55mm depth, component height is limited to flat ICs, terminal blocks, and ribbon connectors. ABS opaque enclosure for industrial electronics requiring impact resistance and UV stability.
120 x 80 x 55 MM PC ABS Custom
Transparent PC ABS version of the 120x80x55mm enclosure — the wider 120mm face gives more visible area to read displays, indicator arrays, or multi-LED status panels through the lid. Shallow 55mm depth suits interface boards and display modules with low-profile components. Popular for HMI panels, small controllers, and status display units in industrial environments.
120 x 80 x 85 MM Opaque Custom
The 120x80mm footprint combined with 85mm depth gives a well-balanced enclosure for medium-sized electronics with taller components — power modules, large capacitors, or multi-layer PCBs with heatsinks fit without the height constraint of shallower versions. ABS material with UV protection for outdoor data loggers, controllers, and automation modules.
120 x 80 x 85 MM PC ABS Custom
Transparent PC ABS at 120x80x85mm — combines the wider visible face of the 120mm body with enough depth for taller electronic assemblies. Ideal for devices where the operator needs to see inside clearly — energy meters, process controllers, and communication gateways. PC ABS provides higher impact and temperature resistance than standard transparent plastics.
150 x 100 x 70 MM Opaque Custom
150x100mm footprint with 70mm depth — one of the most versatile sizes in the custom range. Fits standard 140x90mm PCBs comfortably with enough depth for medium-height components like screw terminal blocks, small transformers, and multi-pin connectors. ABS opaque body suits industrial control modules, relay interfaces, and outdoor automation units.
150 x 100 x 70 MM PC ABS Custom
Transparent PC ABS at 150x100x70mm — the larger 150mm face gives a wide inspection window for reading display modules, multi-LED indicators, or circuit activity on larger PCBs. 70mm depth accommodates medium-height components while keeping the enclosure reasonably slim. Suited for energy monitors, SCADA interface units, and field instrumentation displays.
180 x 80 x 55 MM Opaque Custom
Long narrow profile at 180x80mm with shallow 55mm depth — designed for elongated PCBs like single-row terminal interface boards, LED driver circuits, or DIN rail mounted modules. The 180mm length suits applications where components are arranged in a linear layout. ABS opaque construction for industrial mounting in control cabinets and panel enclosures.
180 x 80 x 55 MM PC ABS Custom
Transparent PC ABS in the long narrow 180x80x55mm format — the extended 180mm length provides a wide viewing area for elongated display strips, LED bar indicators, or status arrays that need to be read without opening the enclosure. Suitable for process monitoring strips, LED display modules, and linear interface panels.
180 x 80 x 100 MM Opaque Custom
The 100mm depth makes this the deepest narrow-format enclosure in the range — the 180x80mm footprint with 100mm depth suits tall component assemblies like switching power supplies, large filter capacitors, or vertically mounted sub-boards. ABS opaque for outdoor electronics needing both depth and narrow form factor.
180 x 80 x 100 MM PC ABS Custom
Transparent PC ABS at 180x80x100mm — combines the long narrow footprint with maximum depth in this format, giving visibility into a tall component assembly through clear walls. Useful for power supply modules with indicator LEDs, communication devices, or instrument assemblies where both internal height and visual access are needed.
150 x 150 x 70 MM Opaque Custom
Square 150x150mm footprint with 70mm depth — the equal-sided base suits circular PCBs, centrally-mounted displays, or symmetric multi-connector boards that don’t fit well in rectangular boxes. Generous internal area accommodates complex multi-layer PCBs with peripheral connectors on all sides. ABS opaque body for industrial IoT gateways, embedded controllers, and automation modules.
150 x 150 x 70 MM PC ABS Custom
Transparent PC ABS in square 150x150x70mm format — the large square lid face gives maximum visibility for touch panels, display screens, or multi-zone LED indicator arrays. Equal-sided footprint suits centrally-mounted displays and symmetric PCB layouts. Popular for HMI units, energy dashboards, and embedded display controllers in industrial panels.
Types of Customization in Enclosures
Custom holes and cutouts in enclosures require special tooling and fixtures for accuracy and clean production finish. We use the latest technology and special features at our in-house facility to produce precise cutouts for cable glands, switches, toggles, indicators, sockets, and display windows. We get the requirement via drawings, layout, or physical sample — make a prototype, get customer approval, then proceed to bulk production.
Customization in Base
Holes and cutouts in the enclosure base are needed for cable entries, conduit fittings, mounting studs, and PCB standoff positions. Base cutouts require precise positioning to align with your PCB layout and cable routing path. We work from 2D drawings or physical PCB samples to mark and cut base holes with the accuracy needed for clean gland sealing and component fitment.
Customization in Lid
Lid cutouts are the most visible part of any custom enclosure — used for display windows, toggle switches, push buttons, indicator LEDs, membrane keypads, and connector openings. Accuracy here directly affects the finished product appearance and functionality. We machine lid cutouts to tight tolerances based on customer-supplied drawings or component dimensions, and verify fitment before bulk production.
Customization in Mounting Plates
Custom mounting plates are machined to fix PCBs, DIN rails, transformers, or sub-assemblies inside the enclosure at the correct height and position. Plate thickness, hole pattern, and standoff positions are designed based on your PCB layout and component clearance requirements. We design and manufacture mounting plates in-house to ensure precise fitment with the enclosure body.
Our Recent Customized Projects
Every custom enclosure project starts with understanding the application — the PCB size, connector positions, display requirements, and installation environment. Below are examples of recent customization projects completed at our facility, showing the range of modifications possible across different enclosure sizes. Once we complete one project and data is saved in our database, we have records of each customization, that helps you for repeated orders hassle free.
Custom 150x100x70 mm
Custom 150x100x70mm enclosure with machined lid cutouts for a 7-segment display window and two push button openings for a field process controller. Base holes were added for PG9 cable gland entry and four PCB standoff positions aligned to the customer’s board layout. Supplied in ABS opaque with all cutouts deburred and finished for clean panel fitment.
Custom 120x80x55 mm
Custom 120x80x55mm PC ABS transparent enclosure with a rectangular lid cutout for an OLED display module and side holes for USB and power connector access on an IoT sensor gateway board. Optional transparent body allowed LED status indicators to remain visible without additional lid cutouts. Supplied with custom base holes for PCB standoffs aligned to the 2-layer customer PCB.
Custom 180x80x55 mm
Custom 180x80x55mm ABS enclosure with a full-length lid slot for a linear LED bar indicator strip used in a process monitoring module. Base cutouts were added for two PG13.5 glands for cable entry from both ends of the elongated enclosure body. The narrow long format was specifically chosen to match the linear PCB layout of the customer’s design.
Custom 150x150x70 mm
Custom 150x150mm square PC ABS enclosure with a large central lid cutout for a 3.5 inch touchscreen display panel used in an embedded HMI controller. Side cutouts were added for USB, RS485, and power connector access, with base holes for four PCB standoffs in a symmetric mounting pattern. Square format chosen to match the display aspect ratio and symmetric connector layout of the PCB.
How we deal with Custom Enclosures
We believe that any kind of customization is not successful until a set of system is established. We have made a very easy, realiable and fast system that avoids more interaction and easy to use for our customized electrical enclosures. Customer can download our predefined autocad drawings which indicate available space for holes and cutouts. Customer can make changes in the same drawing and send us for the review. We make a proto or sample and take approval. Refer below the full detailed system we follow.
Receive Data From Customers
We receive inputs from our customers via variety of forms, Most of them are via Cad models, Via 2d drawings, Physical parts or via sketches or concepts. For new development, we directly work on any ideas from scratch with our customers.
Prepare 3D Assembly and Drawings
After receiving input from customer, Our team prepares either 3D model or 2D drawings based n part geometry and criticality. We use parametric 3d softwares to maintain the accuracy of the components with respect to mountin gin our electrical enclosures.
Sample Cutting – Prototype
Once model and drawings are prepared, we dont go in production directly for critical drawings. We make sample cutting in our CNC machines and verify the cutting geometry with the drawings or models.
Final Approval from Customer
Once model and drawings are prepared, we dont go in production directly for critical drawings. We make sample cutting in our CNC machines and verify the cutting geometry with the drawings or models.
Production & Supply
Once model and drawings are prepared, we dont go in production directly for critical drawings. We make sample cutting in our CNC machines and verify the cutting geometry with the drawings or models.
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