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We understand how difficult it is to make drills, cutouts in plastic enclosures. We have economic solutions for Custom Electrical Enclosure. Some features like square and rectangular cuts are not possible without special machines. IF you have reasonable quantity of ordres, we help you to process faster the customization. Our customization in standard enclosures include holes and cutouts in enclosure base, lid and mounting plates. We get input via variety of methods from our customer, and we make 3d models or drawings and we approve the sample prior to bulk production.
Custom Electrical Enclosure Full Range
We manufacture custom waterproof electrical enclosures in ABS and PC ABS material, available from compact 100x100mm junction boxes to large 560x380mm panel enclosures. Every enclosure in this range can be supplied with custom holes, cutouts, cable gland entries, DIN rail mounting, and lock provisions based on your electrical layout and installation requirements. All enclosures carry IP67 waterproof rating and IK08 impact resistance — test reports from NABL approved laboratory available on request. Standard accessories including mounting plates, pole clamps, DIN rails, and wall mount clamps are available with every size!
100 x 100 x 80 MM Opaque Custom
Compact 100x100mm square footprint with 80mm depth — small enough for single-phase junction boxes, outdoor sensor housings, GPS device enclosures, and battery connection boxes. The square base suits symmetric internal layouts with central cable entries or corner-mounted terminal blocks. ABS opaque body with IP67 waterproof rating suits outdoor installations where a small weatherproof enclosure with custom cable gland holes is needed.
140 x 190 x 100 MM Opaque Custom
ABS opaque waterproof enclosure with 140x190mm footprint — the longer 190mm body suits applications where components or terminals are arranged along the length, with cable entries from base or sides. 100mm depth provides adequate wiring clearance for medium electrical assemblies. Widely customised for junction boxes, solar ACDB units, outdoor control panels, and electrical distribution points needing IP67 protection with custom hole arrangements.
140 x 190 x 100 MM PC ABS Custom
Transparent PC ABS version of the 140x190mm enclosure — same internal space as the opaque model but with a clear body for external visibility of indicator lamps, wiring status, or component condition. Custom lid cutouts for switches or displays are common in this size. Widely used in solar ACDB, DCDB panels, and small electrical distribution enclosures where visual inspection without opening is preferred for field maintenance.
210 x 190 x 100 MM Opaque Custom
ABS opaque enclosure with wide 210x190mm footprint — the larger base area gives more freedom for internal layout with DIN rail, terminal blocks, cable management, and multiple gland entry positions. 100mm depth suits most medium electrical panel assemblies. Widely customised for home automation distribution panels, industrial control boxes, and outdoor electrical enclosures requiring multiple cable entries, mounting provisions, and lock arrangements.
210 x 190 x 100 MM PC ABS Custom
Transparent PC ABS enclosure at 210x190mm — the wide clear body gives a large inspection window for viewing internal components, indicator status, and wiring condition. Custom lid cutouts for display windows, toggle switches, or indicator arrays are popular on this size. Suitable for solar energy panels, IoT gateway enclosures, and outdoor control boxes where the internal status needs to be monitored from outside regularly.
290 x 200 x 130 MM Opaque Custom
Large ABS opaque enclosure with 290x200mm footprint and 130mm depth — the increased depth over smaller sizes gives more room for tall components, bulkier cable assemblies, and deeper mounting arrangements. The wide 290mm base suits multi-row component layouts with generous cable routing space. Widely customised for CCTV panels, router enclosures, distribution boards, and industrial control boxes requiring multiple gland entries and robust IP67 protection.
290 x 200 x 130 MM PC ABS Custom
Transparent PC ABS enclosure at 290x200x130mm — large footprint with 130mm depth and clear body for full visual access to complex internal assemblies. Useful where multiple indicators, displays, or status panels need to be monitored from outside without opening. Custom cutouts for switch arrays, meter windows, or connector panels are common on this size. Suited for distribution boards, CCTV panels, and industrial automation enclosures.
280 x 280 x 110 MM Opaque Custom
Square ABS opaque enclosure with 280x280mm footprint — the equal-sided base suits symmetric internal layouts, two-section component arrangements, and centrally-mounted assemblies that don’t fit well in rectangular boxes. 110mm depth provides good wiring clearance for multi-component electrical panels. Widely customised for distribution boards, contactor panels, machine control boxes, and industrial enclosures with symmetric cable entry and mounting requirements.
280 x 280 x 110 MM PC ABS Custom
Transparent PC ABS square enclosure at 280x280mm — the large square clear body gives maximum visibility for symmetric panel layouts with indicator arrays, display modules, or multi-zone status panels. Custom lid cutouts for switch panels or display windows are effective on this size due to the large lid face. Used in distribution boards, HMI enclosures, contactor panels, and industrial machine panels requiring external panel status monitoring.
400 x 300 x 150 MM Opaque Custom
Large ABS opaque enclosure with 400x300mm footprint and 150mm depth — one of the larger sizes in the range, giving substantial internal space for complex electrical panel assemblies with multiple DIN rail sections, terminal rows, and cable management provisions. Stainless steel M8 fasteners and heavy brass inserts provide structural strength for heavy component mounting. Suited for large distribution boards, industrial panels, and contactor enclosures with extensive customisation requirements.
400 x 300 x 150 MM PC ABS Custom
Large transparent PC ABS enclosure at 400x300x150mm — full visual access to a large complex panel assembly through the clear body, with 150mm depth for tall components and deep wiring assemblies. Custom cutouts for multi-switch panels, display arrays, and meter windows are popular on this size. Suitable for large distribution boards, industrial control panels, and HMI enclosures where panel status monitoring without opening is a key requirement.
400 x 400 x 160 MM Opaque Custom
Square ABS opaque enclosure with 400x400mm footprint and 160mm depth — maximum internal space in the square format for large symmetric panel layouts, multi-row component arrangements, and extensive cable management. Inbuilt hinges allow the full lid inner face to be used for additional components or cable routing. Widely customised for large industrial distribution panels, contactor panels, machine control enclosures, and HMI units with complex internal layout requirements.
400 x 400 x 160 MM PC ABS Custom
Large transparent PC ABS square enclosure at 400x400x160mm — the biggest square clear enclosure in the range, giving full visibility of a large complex panel assembly with 160mm depth for tall assemblies. The large square lid face suits multi-zone indicator panels, large display windows, and switch arrays. Used in industrial machine panels, distribution boards, and HMI enclosures where both large internal capacity and external panel visibility are required.
560 x 380 x 180 MM Opaque Custom
The largest ABS opaque enclosure in the range — 560x380mm footprint with 180mm depth provides maximum internal space for large industrial panel assemblies with multiple component rows, extensive cable management, and heavy-duty mounting arrangements. Stainless steel M8 fasteners, heavy brass inserts, and stainless steel wall mount clamps ensure structural integrity for heavy panel installations. Suited for main distribution panels, large contactor enclosures, and major industrial control boxes.
560 x 380 x 180 MM PC ABS Custom
The largest transparent PC ABS enclosure in the range — 560x380mm footprint with 180mm depth and full clear body visibility for large complex industrial panel assemblies. The wide clear face allows comprehensive external monitoring of indicators, display panels, and wiring status across a large internal layout. Stainless steel fasteners and wall mount clamps provide structural strength. Used in large industrial distribution boards, contactor panels, and machine panels requiring both capacity and external status visibility.
Types of Customization in Enclosures
Holes and cutouts in electrical enclosures need special tooling and fixtures for accuracy and clean production finish. We have a dedicated team working on custom electrical enclosure modifications — cutouts for cable glands, switches, toggles, indicators, sockets, and display windows are all possible. We get the requirement from the customer via CAD drawings, 2D layouts, physical samples, or concepts, make a sample cut for approval, then proceed to bulk production.
Customization in Base
Base cutouts in electrical enclosures are used for cable gland entries, conduit fittings, and mounting stud positions. Precise hole placement in the base is critical for clean IP67 sealing — a misaligned gland hole affects the waterproof integrity. We work from customer-supplied drawings or physical layouts to position and cut base holes with the accuracy needed for correct gland sealing and cable routing.
Customization in Lid
Lid cutouts on electrical enclosures are used for indicator lamps, toggle switches, push buttons, display windows, and meter viewing panels. The lid is the most visible face of the enclosure — cutout accuracy here directly affects the finished appearance and function of the panel. We machine lid cutouts to tight tolerances and verify fitment against customer components before proceeding to bulk supply.
Customization in Mounting Plates
Custom mounting plates are fabricated to fix DIN rails, MCBs, terminal blocks, or sub-assemblies inside the enclosure at the correct height and spacing. Plate design is based on the customer’s electrical layout — number of MCB poles, DIN rail spacing, terminal count, and cable entry clearance are all considered. We design and manufacture mounting plates in-house for precise fitment with the enclosure body.
Addon parts
Addon parts include pole mounting clamps, wall mounting brackets, air vents, locks, and specialized cable gland plates that are fitted to the standard enclosure body. These parts are designed to match the enclosure dimensions and can be supplied pre-fitted or as separate accessories. For large volume requirements, customer-specific addon components can be developed and supplied along with the enclosure.
Our Recent Customized Projects
Every custom electrical enclosure project starts with understanding the installation requirements — the number of MCBs or terminals, cable entry positions, mounting method, and environmental conditions. Below are examples of recent projects completed at our facility, covering a range of enclosure sizes and customization types across different electrical applications.
Custom 140x190x100mm
Custom 140x190x100mm ABS opaque enclosure with a precision rectangular cutout on the top lid sized for a standard 96x24mm LCD display panel. The cutout was machined to exact dimensions for flush fitment of the LCD module without any gap or misalignment. Side holes added for cable gland entries. Customer drawing approved on sample before bulk production.
Custom 210x190x100mm
Custom 210x190x100mm ABS opaque enclosure with two lid cutouts — a large round hole for a plug socket mounting and a rectangular cutout for an MCB panel opening. Both cutouts positioned on the top lid face based on customer layout drawing. Side holes added for cable entries. Sample verified for socket and MCB fitment before proceeding to bulk supply.
Custom 400x300x150mm
Custom 400x300x150mm ABS opaque enclosure with multiple cutouts on the top lid for LED indicators and panel meters — a combination of round holes for indicator lamps and rectangular openings for meter windows arranged across the 400x300mm lid face. Cutout positions and sizes supplied by customer based on their panel layout drawing. All edges finished cleanly and sample approved before bulk production.
Custom 560x380x100mm
Custom 560x380x180mm ABS opaque enclosure — largest in the range — with multiple cable gland holes drilled across the base for high current incoming and outgoing cable entries. The 560x380mm base area allowed a large number of gland positions to be laid out without crowding. Gland hole sizes and positions supplied by customer. Stainless steel wall mount clamps supplied for panel installation.
How we deal with Custom Enclosures
We believe that any kind of customization is not successful until a set of system is established. We have made a very easy, realiable and fast system that avoids more interaction and easy to use for our customized electrical enclosures. Customer can download our predefined autocad drawings which indicate available space for holes and cutouts. Customer can make changes in the same drawing and send us for the review. We make a proto or sample and take approval. Refer below the full detailed system we follow.
Receive Data From Customers
We receive inputs from our customers via variety of forms, Most of them are via Cad models, Via 2d drawings, Physical parts or via sketches or concepts. For new development, we directly work on any ideas from scratch with our customers.
Prepare 3D Assembly and Drawings
After receiving input from customer, Our team prepares either 3D model or 2D drawings based n part geometry and criticality. We use parametric 3d softwares to maintain the accuracy of the components with respect to mountin gin our electrical enclosures.
Sample Cutting – Prototype
Once model and drawings are prepared, we dont go in production directly for critical drawings. We make sample cutting in our CNC machines and verify the cutting geometry with the drawings or models.
Final Approval from Customer
Once model and drawings are prepared, we dont go in production directly for critical drawings. We make sample cutting in our CNC machines and verify the cutting geometry with the drawings or models.
Production & Supply
Once model and drawings are prepared, we dont go in production directly for critical drawings. We make sample cutting in our CNC machines and verify the cutting geometry with the drawings or models.
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