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Enclosures
Design
& Development

One Stop Solution | Design | Development | Production

Enclosure DevelopmentUnder one roof

Idis India - One stop solution for enclosure design and development from concept to production of the plastic enclosures. Since we design, develop and produce molds and articles inhouse, we have full control of the article and mold. This helps us to replace or maintanance of the mold very easily and in time. ABS, Polycarbonate, Nylon, PVC, HIPS are mostly used in Plastic box Design. UL94 HB, UL94 - V2, UL94-V0 are most common UL ratings used in the enclosures. We have expertise of various IP Ratings like IP65, IP66 and IP67 for waterproofing.
Enclosure Design Concept for Injection Molding

Article Design

We get the requirement via Drawings or Layout or Physical sample or concept. We make 3d models and assembly of enclosure. We approve design from customer.

IP67 Enclosure Prototype Design

Prototype

We prepare prototype with 3d Printer and assemble all components inside enclosure. We send the assembled components to customer for approval.

IP67 Enclosure Mold Design

Mold Design

We Design the Mold in latest 3d cad software based on customer's requrement. It depends factors like Life cycle of enclosure, Lot Size, Material of enclosure, Runner and ejector locations.

Enclosure Box Mold development

Mold Development

We manufacture the Mold in house to control the critical aspects of mold. We have full control on the mold from design to manufacturing for quick and faster.

Production

After receiving approval from customer, we manufacture enclosures in injection molding machines. We keep the molds under our control and maintain the mold for desired life cycle.

Mold ManufacturingProcesses

As a part of the complete solution of injection molded enclosures, it is very important to understand the processes involved in it. This clears understand that the complete process of enclosure design and development is time taking and cannot be done parallel. As we have all the facilities in house, that helps to build the mold in tight schedules including trial and testing of the article.
Mold Block plates

Raw Material Machining

Raw material of the Mold is most important. Based on the selection of the mold, life of the Mold is calculated. Hardness, strength, corrosion resistance are main parameters for selection of mold material.

Enclosure Mold Machining

Milling and Turning

Milling and turning is done on the raw material to form the mold cavity and punch. Surface finish and tight tolerances within 10 microns are needed some time for critical and butting components.

Drilling and Tapping

Once the mold form is ready, Drilling and Tapping for mold clamping and cooling is done on the mold plates. Based on the machine specifications, we provide mountings in the mold in both metric and imperial.

EDM for Injection molding enclosures

EDM and Spark

When geometry is not feasible with our VMC CNC machines, we have to use EDM techniques to form the critical geometry. This often creates higher surface roughness and need fine polishing afterwards.

Ruff Polishing of Enclosures Injection moulding mould

Ruff Polishing

Once all machining and EDM operations done, ruff polishing is required prior to trial of injection molding. This helps to release the component from the mold Punch and cavity. Polishing requires good human skill.

Trial of Injection moulding mould

Mold Trial

Once polishing is done, our team assembles the mold and checks all parameters prior to trial. This mold trial is for the purpose of sample approval or dimension approval from customer.

Case Hardening

After successful mold trial and confirmation from customer, we harden the mold by nitriding process. Liquid, gas and plasma nitriding is used based on requirement of hardness and thickness of layer.

Enclosure Mold Polishing by Idis India

Final Polishing

Final policing is the completely human polishing skill. Based on requirement, we make semi finish, matt finish, mirror finish and mix of above finishes too.

Enclosure Box Mold development

Surface Protection

To prevent from corrosion, we have options of electroless plating or hard chrome on the main plates of the Mold. Thickness and hardness of the coating plays important role for mold life.

Final Trial

This is final step of assigning a Unique SKU of the product and making final production or Final Trial in our Factory. We finalize special packaging and labels as per customer's requirement and ship the products.

Idis India MoldsExperience

Refer below varieties of the segments we have worked recently, Wherein we have designed the article, dedigned the mold, developed the molds and production of the articles. Idis india have experience of different segments like electronics and electricals, Industrial Automation, Automobile vehicles, Medical devices, Outdoor Applications, Telecommunication, security and Surveillance, IOT and tracking devices and custom solutions.

Enclosure for GPS Device

GPS Enclosure design, mold design, mold development and production in ABS UL 94 HB Material with IP65 Waterproof Protection.

Box Design for GPS Tracking Device
Article Design
Casing Mold Design for GPS Tracking Device
Mold Design

FAN Housing for Residential

Fan Housing for residencial design, mold design, mold development and production in Polycarbonate UL 94 V0 Material with IK08 Impact resistant as per UL Requirements.

box Design for Ceiling Fan
Articel Design
Casing Mold Design for Ceiling Fan
Mold Design

Enclosure for GSM Device

GSM Tracking Enclosure design, mold design, mold development and production in ABS UL 94 HB Material with IP65 Waterproof Protection.

Box Design for GSM Device
Articel Design
Mold Design

Enclosure for RO Controller

Water purifier IOT Enclosure design, mold design, mold development and production in ABS UL 94 HB Material with IP65 Waterproof Protection and IK08 Impact resistant.

Box Design for Water Treatment Controller
Article Design
Mold Design

Enclosure Design for EV Charger

EV Charger Enclosure design, mold design, mold development and production in ABS UL 94 V0 Material with IP65 Waterproof Protection and IK08 Impact resistant.

Casing Design for EV Charger
Article Design
Box Mold Design for EV Charger
Mold Design

Enclosure for Solar Radiation Tracker

Solar radiation tracker Enclosure design, mold design, mold development and production in ABS UL 94 HB Material with IP67 Waterproof Protection and IK08 Impact resistant.

Enclosure Design for Solar Radiation Tracker
Article Design
Casing Mold Design for Solar Radiation Tracker
Mold Design

Enclosure for Electricals

Electrical Enclosure design, mold design, mold development and production in ABS UL 94 V0 Material with IP67 Waterproof Protection and IK08 Impact resistant.

Casing Design for Electricals
Article Design
Mold Design

Enclosure Design for Electronics

Electronics Enclosure design, mold design, mold development and production in ABS UL 94 HB Material with IP67 Waterproof Protection and IK08 Impact resistant.

Casing Design for Electronics
Article Design
Casing Mold Design for Electronics
Mold Design
Idis India has experience of more than 8 Years and co founders are working since 25 years in the plastic injection molding field specially in Enclosure Design. We have more than 125 Active molds in production. We have facility from 5 Gram to 1.6 KG of Article. Our standard mold maintenance and servicing system helps us to achieve the desired life of the mold and quality of the article. Our ERP with integrated our manufacturing helps to maintain the stocks and planning of the production seamless.

Why Idis India

Since 2017

Idis India Established in 2017 and have very large practicle experience of Plastic Enclosures Design and developments. We use latest 3D Cad softwares to design the Article, Mold and simulation. We have machines from 50 Ton to 450 Ton of Capacity.

End to End

From concept to production, All under one roof. We prepare concepts, make designs, prepare proto type, design moulds, manufacture moulds, and manufacture. All in house, having zero dependency on third party and having full control on lead time and designs.

> 1.5 Million Sold

Our presence can be seen at most of home and buildings, at solar rooftop systems in India. We have sold more than 1.5 million enclosures and planning to grow with 40% more year by year. We are among most economic enclosure manufacturer and exporer in India.

Pan India Supply

Idis India is working with many logistics partners like VRL, TCI Express, Gati etc for bulk volumes. For low volumes via DTDC, Maruti, Xpress bees, Trackon etc for Economic and Fedex, Blue Dart, and DHL for Premium and fast services. We have finalized dedicated & experienced transportes for inter city or custom locations. 

Globally Exports

We are Waterproof Enclosure manufacturer and exporters.  Apart from almost all States of India, We ship to UK, USA, Israel, Bangladesh, Sri lanka and rest of regions. We have expertise of quick estimations for samples and bulk orders via Sea and Air cargo both with EXW, FOB, CFR, CIF, DDU, DDP etc Inco terms.

>800 Customers

We have more than 800 active customers and adding more. Higher Customer satisfaction ratio helps us to get the repeated orders and build the trust. Our client-centric approach, technical expertise, and on-time delivery and reliable price make us a preferred partner for businesses worldwide

Connect With us?

We have dedicated team to assist you more convenient.

For New Development

  • +91 9904040126
  • Paresh@idisindia.com

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